Intel FAB 34, Leixlip

Modula Scope: Modular Wiring System

Project Type: Advanced Technology

Project size: 50,000m2

Overall Project Value: €17Bn

Product(s) Used: Modular Wiring

Approx labour saving: 65%

Main Contractor: Exyte

Electrical Contractor: Mercury Engineering

Powering the Future of Semiconductor Manufacturing with Modular Wiring Solutions

Vision for Cutting-Edge Technology Production

The Intel FAB 34 project in Leixlip, Kildare, represents a pivotal advancement in semiconductor manufacturing, designed to enhance Intel's production capabilities and support the next generation of microprocessor technology. The project required an advanced electrical infrastructure that could meet the rigorous demands of high-tech manufacturing while ensuring precision, reliability, and scalability. 

Navigating the Complexities of Advanced Technology Infrastructure

  • High-Tech Precision and Reliability
    Semiconductor manufacturing demands unparalleled precision and reliability. The electrical systems required for FAB 34 needed to support highly sensitive equipment and processes, necessitating a wiring solution that could be installed with absolute accuracy to ensure optimal performance.
  • Scalability for Future Innovations
    As a leading facility in advanced technology production, FAB 34 needed an electrical infrastructure that could adapt to future technological advancements. The challenge was to provide a modular wiring system that could easily scale and integrate new technologies without extensive reconfiguration.
  • Efficiency in Installation and Operation
    Given the immense scale and complexity of the project, achieving efficiency in both installation and ongoing operations was paramount. The project required a solution that could deliver significant labour savings and reduce installation time, ensuring that the facility could come online as quickly as possible.

Modular Wiring Solutions for Semiconductor Excellence

  • Customised Modular Wiring System
    Modula Electric provided a bespoke modular wiring system designed specifically for the high-tech demands of Intel FAB 34. The system was engineered to support the precise requirements of semiconductor manufacturing, ensuring that all electrical components were seamlessly integrated into the facility’s advanced production environment.
  • Rapid and Efficient Installation
    The modular wiring approach enabled an exceptionally efficient installation process, significantly reducing on-site labour requirements and installation time. With an estimated labour saving of 65%, the project benefited from substantial cost efficiencies, allowing Intel to allocate resources more effectively and expedite the facility's operational readiness.
  • Enhanced Scalability and Adaptability
    The modular wiring system was designed with scalability in mind, allowing FAB 34 to easily integrate new technologies and expand its capabilities as needed. This adaptability ensures that the facility remains at the cutting edge of semiconductor manufacturing, ready to accommodate future innovations.
  • High-Precision, Low-Risk Installation
    By minimising on-site connections and utilising pre-tested components, the modular wiring system reduced the risk of installation errors, ensuring that the electrical infrastructure was both reliable and robust. This approach was critical to maintaining the high standards of precision required in semiconductor production.

Setting a New Standard for Advanced Technology Facilities

The successful implementation of Modula Electric’s modular wiring system at Intel FAB 34 highlights the transformative potential of modular solutions in advanced technology manufacturing. The project not only met the rigorous demands of the semiconductor industry but also set a new benchmark for efficiency, scalability, and precision in facility construction.

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